Decide what style of crease you want to put in. Then decide the finished height of the crown: front, sides and rear. Then you can reverse engineer it. The deeper the crease the more felt you need. 1" for a shallow crease, 1 1/2" or more for a deep tear drop or a Gus.
See Jlee's comments to start. As well, this block is likely a regular oval. Do you know your head shape? You could well be a long oval and a regular oval blocked hat will not feel right on your head. 5 1/4" is a very short block and will produce a very low crowned hat. If you want to...
I didn't plan that far ahead. I phoned them from Nashville and asked if I could pop my head in and see the factory .....giving them two days notice. We did it as a day trip out of Nashville.
I do a fair bit of hat restoration work. Unless Akubra has screwed up and misplaced the stitching even a narrow 3/8" ribbon would cover the sweat band stitching. It is as the Lost Cowboy states, it sits just above the brim break.
It was this time last year I was in TN, totally forgot about Buckaroo otherwise would have dropped in. I did get a chance to visit Winchester......that was one of the highlights of the entire trip.
Yes, probably the closest is Hornskov in Denmark. He does Panama hats but he is pricey. Or Hufvud out of Sweden. Mailing from North America if it can fit in a 14x14x6" box will run about $60 but then you have your VAT etc etc..
There is not a huge amount of difference between 150 & 200 to the eye. $150 for a Panama is at the low end. Wear the heck out of the hat and save up for a good one a few years down the road. PHD are OK hats but they are not great. They may have upgraded but they used to come with cheap...
Mike at Buckaroo hatters sells the not automatic ones. There is a used one on IG right now, asking price is $6500US. I think the vintage fully automatic ones are like unicorns. Fixing them when they go on the blink is apparently a bitch.
The hat in the picture you show has a wider brim than the specs of the Temple. The Squatter(3" brim) specs are closer to the hat in your pictures with one major difference, the Squatter has a brim binding.
Totally subjective: I would lower the centre dent in the rear so the side look is symmetrical. I love the swoop of a deep centre dent front to back. The fun aspect of good felt is that it is akin to unfired clay. A spritz of water, a bit of steam and reshape it at will. Play with it...
I love the term. One aspect of vintage hats is their soft, malleable hand. Watching vintage movies so many of the hats worn have a great casual air where it appears the hat is grabbed and plunked on the head. The crease (or bash) is however it ends up after plunking on the head. So in...
If I understand its operation....you need to stand there, hold and direct the iron? It is not automated? What do you see is the advantage to this over hand pouncing/ironing? Is it the time factor alone?
As a custom hat maker, I have a bias. If you purchase a custom hat from an established hat maker with a track record the hat will always be superior to any mass produced, off the shelf hat. The felt will likely be better, the trimmings higher quality (usually vintage ribbon and best quality...
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