Curling maintains or decreases the edge circumference. Curling is a process of compressing the fiber and preventing the circumference from increasing. It's the same with a snap brim. When hand sewing, extra tension can be applied to every stitch to compress the fiber and reinforce the curl or...
Why would AE bother to import them from Spain when they can have someone knock them off locally for much less. Unless, of course, Bronson manufactures in China and is headquartered in Spain..
Search "Donegal Irish Tweed cap". It probably has a thick pleated black liner and black fabric sweatband. That exact pattern might be impossible to find because the batch may have been used up and sold. But you will be able to find a plaid with similar colors.
Irish Tweed Cap - Plaid...
In my limited experience, you will be fine if you wear it every day. If it gets wet you would want to wear it until it dries. If it is put away for any length of time then you might need one of those wooden hat stretchers. If you put it away it won't hurt to put the stretcher in place beforehand.
The fur trade with North America didn't really take off until the European beaver had been severely depleted. The Norwegians traded metal objects to native Americans for beaver pelts. The availability of pelts combined with better fishing for North Atlantic cod from the Grand Banks made it...
I tried to make one but failed. From the film clips the pattern panels seem to be similar to a Greek fisherman's cap or captain's, but very different. The tip needs to be cut extra large and pleated to the crown to give it a domed shape. I cut the tip 8.5 inches but that was not nearly large...
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