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The Conversion Corral

Drdan

Familiar Face
Messages
96
Location
Rome Italy and Hannover Germany
If I were to find a vintage fedora in my approximate hat size in very good condition, can a skilled hatter remove the sweatband and ribbon, and tranform the hat body from a high non tapered crown to a new fedora with low tapered crown with a wider brim? I'm asking since I look best in fedoras with about a 4" tapered crown and 2.5 - 2.75" brims, and many high quality vintage fedoras have high non tapered crowns with less wide brims. My question is based on my assumption that the hat body can be shrunken in size and then reworked; the extra felt from the shortened crown used to widen the brim.

It's been said that no questions are considered dumb, so please excuse me if this one is a close contender. :)


Thanks
 

Lean'n'mean

I'll Lock Up
Messages
4,087
Location
Cloud-cuckoo-land
Has anyone attempted to dye anew hat? The hat is brand new and pure white so am thinking it worth the risk. Thoughts?

I've dyed a couple of furs in the past using hair dye. You need to dilute the mixture more than the instructions indicate as you don't want a paste but a liquid so that the dye can penetrate better & it's easier to use.
The result is Ok but I wouldn't tempt it with an expensive dress hat. Rather restricted in colors too.
 
Last edited:
Messages
10,524
Location
DnD Ranch, Cherokee County, GA
If I were to find a vintage fedora in my approximate hat size in very good condition, can a skilled hatter remove the sweatband and ribbon, and tranform the hat body from a high non tapered crown to a new fedora with low tapered crown with a wider brim? I'm asking since I look best in fedoras with about a 4" tapered crown and 2.5 - 2.75" brims, and many high quality vintage fedoras have high non tapered crowns with less wide brims. My question is based on my assumption that the hat body can be shrunken in size and then reworked; the extra felt from the shortened crown used to widen the brim.

It's been said that no questions are considered dumb, so please excuse me if this one is a close contender. :)


Thanks

Any "skilled hatter" can take a vintage fedora, reduce it to just a felt body & re-block, re-size, re-flange it.
The challenge is where the sweat is stitched in becomes a weak point when pulling the felt body over the block, sort of like perforated paper = easy to tear.
Now the question is why should such a hatter take a vintage fedora "in very good condition" & render it to a more modern configuration?
There are too few & getting fewer items of the vintage configuration in very good condition...start with a good, modern beaver felt body, JMHO...
 

RJR

Messages
10,620
Location
Iowa
Agree with above post.Relatively few good vintage hats available and a very good possibility that the hood might tear.
 

Daniele Tanto

I'll Lock Up
Messages
4,255
Location
Verona - Italia
As gtdean48 suggest why don't you try to have a new hat in the shape and proportions you like?
Buying a vintage hat in very good conditions and remake it as new will cost you more than a new one!
And most of the time you will "destroy" an "unrepeatable" hat.
You really can find here in Italy hats with you measurements........;)
 

Drdan

Familiar Face
Messages
96
Location
Rome Italy and Hannover Germany
O.K. guys, thanks for the input. The possiubility of tearing certainly would be an issue.

I was under the impression that the vintage hats had better quality felt. If a 100% modern beaver felt hat is of the same quality of vintage beaver felt, then yes, it would be best to go custom, and get exactly what I want!
 

B.J. Hedberg

Practically Family
Messages
528
Location
Minnesota
Purchased a Sunbody hat (hg35f) for fun a few weeks back, and proceeded to re-block it on my Hatshaper. Ironed a new brim break in and straightened the sides before adding a wide sweatband and ribbon. At the end of the day I gained about an inch in height, but only lost 1/4” off the 3 1/2” brim, so it’s still pretty wide – probably too wide for me to be allowed to wear it out adventuring. Still, it was a fun project; and once I get around to building a taller wooden block, I might have to try it again with a smaller width brimmed hat as a starting point.

Out of the box:
IMG-20150730-02008_zpslzrr46jj.jpg


After re-blocking and some ironing. Sadly I waited a few days to sew in the sweatband, so the base bowed back out again slightly:
IMG-20150731-02027_zps6c8ab1fl.jpg


My second try sewing the sweatband in resulted in success:
IMG-20150808-02081_zpscrs20jqo.jpg


And the finished hat:
IMG-20150808-02092_zpso4qz4qni.jpg

IMG-20150808-02093_zpsseurcidx.jpg

DSCN0505E_zpsgy0qzlby.jpg


Next step will be to add some grommets so I can attach a cord to it to keep it from blowing away. This was my first Sunbody hat, and I had fun with it.
 

javadave61

Practically Family
Messages
891
Location
Harrisburg, PA
In the spirit of Moehawk and Job, who both converted a Akubra Snowy River and Down Under, respectively, I decided to remake my Stockman. I love my fedoras and Open Roads, so the safari/outback look was falling way down in the rotation. Meanwhile, a few weeks back, I traded out a grey ribbon for a rust one on my Falcon Park. I've been eyeing this grey ribbon, knowing someday, I'd find the perfect hat for it. The ribbon just looked perfect for the Stockman's "Sandstone Fawn" color. Then I began thinking... hmm... I've been wanting another Fed IV. What if....

So I started with this...

10408030_10206666344798880_8062919229659478509_n.jpg


Then I decided to replicate the brim dimensions of the Fed IV, so I stacked and aligned my Fed IV against my Stockman and carefully traced the brim and began cutting (the most nerve-wracking part). The Stockman now had a dimensional brim (2 3/4 x 2 1/2).

11846627_10207519157358661_1536853315293996780_n.jpg


After sewing the ribbon on, I brought it to an open crown, which measured 5 3/4, just like the Fed IV. Sweet! So then it was blocking it and shaping the crown to a simple center dent with simple pinches. Wahlah!

11825152_10207519145638368_3138754236474920237_n.jpg


Then it was time to compare it to the Fed IV.

11822409_10207519145038353_7060317175945945998_n.jpg


11855669_10207519145598367_6524875165118187343_n.jpg


Then, of course, time to try it on.

11846767_10207519145118355_2725661814710640211_n.jpg


20601_10207519145078354_2086794006369008408_n.jpg


I think I'll call it, the Fed IV Jr.
 

rogerstg

A-List Customer
Messages
325
Location
Rhode Island
Great job converting to a Fed IV Jr!
FWIW, if you have any unevenness in the brim from trimming, I've found that a palm sander with 220 grit makes quick work of dressing the edge.

Roger
 

javadave61

Practically Family
Messages
891
Location
Harrisburg, PA
Thanks Bob!

And Roger, there were a few spots I had to sand and still need to touch up, but the challenge of this particular hat is the continuously wavy brim. I've steamed, ironed, and done everything else short of parking my car on top of it to try to tame it, but she waves as she pleases. I guess I'll just call it "character."
 

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