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I can have this custom made by a local box company for $12 -15 but the minimum buy is 100 - 200. At this point I don't want to tie up $1200 to $2500 in box inventory. I would rather put the funds into more felt stock. So I will continue to use the ULine boxes at $4 each 25 units per order and spend the 30 minutes making the insert.Just a thought, but perhaps you could contact Ultrafino to see if they could extend some kind of wholesale or bulk pricing for their box? They sell what appears to be a very nice hat box, with inserts. I just ordered one, and I can let you know what I think of it once it arrives. The single, retail price is $25. Or, maybe they can tell you the name of their supplier?
https://ultrafino.com/products/hatbox