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Discern as best you can where the pressure originates. If it is caused by the edge of the sweat along the reed then cutting the notches won't do much if anything at all. Usually the reed edge is where the pressure is created not along the top line. It seems that you are a Regular Oval and the hat may be a Long Oval and unless the hat is soft and may eventually form to your head a fix for this is going to be hard to come by.I have a vintage fedora that had a new sweatband installed. It was a little roomy on me so I've put some folded strips of paper towel front and back and it fits much better. Unfortunately, the padding is making the sweatband ripple along the top so that I feel the leather pressing against my temple on either side enough that it is quite noticeable and annoying.
Discounting any presentation or resale issues -- could I just cut out triangular sections along the top of the sweat on either side to relieve the pressure? The sweat is two inches tall, I was thinking about notches on either side about 3/4" tall. Anyone every done this successfully? Advice or considerations?
Thanks!
David