So I happened to drive through a ghost town in Nevada - Virginia City. It turned out to be no so ghosty, but pretty touristy.
and I stumbled upon a hat maker there - Pascal Baboulin. A young frenchman who has been in business for 6 years. He has no web presence, but here is his email: baboulin@me.com (775) 847-9214
Mostly (if not all) stingys...
To be fair, they did have some decent brimmed fedoras towards the front including one three incher. I tried it on, but the brim was too big for me. (And it was probably too small for you Joao ) I really didn't do a good job taking photographs so I missed a portion of their stock