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A few questions. Is there some kind of tape to put behind cloth sweatbands to protect felt from sweat? How about thin felt strips, would they make any difference?
Also how to those wind cords work? I see them on a few hats and guess they just tighten up on the outside of the band?
Well, not to be facetious, but that's what the sweatband is for. Adding felt strips will downsize your hat.
As to your second question, it's like a lasso. There's a little loop on the back of the button. You pull the string through, "lasso" the crown of your hat, then pull it tight.
Sent directly from my mind to yours.