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Would it be easy to just iron myself flat? Thinking of browsing ebay to find some vintage Westerns with the brim length I want and then reshaping it to a flat brim (although I'm not sure if that would work well because the thinner dress hats are thinner and it may not be a nice strong flat brim and the ebay information these posters put up is so so limited)
Ironing a brim flat is very simple. Just don’t cook the felt with too much heat, use a spray bottle, and keep a press cloth between the iron and the felt. There are stiffeners you can add to the felt if you need to, but most westerns won’t need any help to keep shape with a three inch brim. Also, if the hat has a raw edge brim you can trim larger hat brims down. I’d don’t recommend you doing that to rare and/or true vintage hats, but most hats from the mid-1960’s to current are acceptable candidates. I have many fairly recent westerns that I’ve trimmed down. For most of them, the felt is hard and tough and can take some abuse, but it’s nothing like the vintage felt we all seek after.
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