Viewing JtL's recent Visit to Winchester Hat Company thread, I was struck at how little has changed in the hatmaking process. At first, most work was done in-house and by hand, from separating the fur to tacking the ribbon, but the materials were obtained from others. When Stetson was roaring in the 20s, machines aided production, but everything was still in house. This included the production of most of the materials. Stetson had an entire looming department for making ribbons, a tannery for sweatbands, an entire building for straw hat production, etc. Today, we're back to the separation of supplier and hatter. While Hatco and Akubra may make their own felt, I'm guessing that they buy their leather, ribbons, and liners.
Here are a few old NY Public Library photos to show old fashioned hatting processes. Some don't look all that different from those used today.
Here are a few old NY Public Library photos to show old fashioned hatting processes. Some don't look all that different from those used today.